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7 Common Causes of Formwork Failures: Try This Instead

by Haris V.
September 30, 2020 - Updated on August 12, 2021
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Formwork Failures
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Civil engineers design and construct a variety of developments ranging from large-scale buildings to complex highways and roadways. For these projects, formwork products are highly beneficial. The equipment keeps the shape of the structure while the contractors add multiple layers. Reviewing ways to correct the seven common causes of formwork failures mitigates serious risks.

  • Hiring An Inferior Civil Engineer

Civil engineers possess training in numerous construction and development projects. This includes housing and transportation-based developments. When hiring anyone to complete a complete formwork project, it is paramount to verify their credentials and review their previous work. Finding an engineer with superior Construction Formwork skills prevents failures and high-risk liabilities.

  • Any Modifications That Weren’t Included in the Original Design

On-site modifications that don’t flow with the original design cause problems, such as structural instability. The problem isn’t that the crew completed modifications or deviated from the original design. The issue is a lack of customization of knowledge.

Civil engineers with training in formwork customization know what steps to follow when making these changes, and they won’t create problems or damage the finished product.

  • Failing to Follow the Specifications of the Project

If the crew doesn’t follow the exact specifications of the construction project, they cause structural problems that lead to a collapse, property damage, and personal injuries.

Roadway construction projects that don’t follow the exact instructions lead to weakened sections that could increase the risk of fatalities and make the construction company and all workers liable. Instead, the workers follow the exact instructions as outlined by the manufacturer or developer.

  • Moving the Formwork Before the Concrete is at Full Strength

Formwork provides support and allows concrete and other liquefied building materials to set properly. Concrete requires a specific amount of time to reach maximum hardness and strength. Moving the formwork before the concrete sets completely and dries causes failures and catastrophic results.

  • Choosing Formwork Products that Fail to Perform

Civil engineers and construction companies cannot use inferior formwork products and achieve superior results. The organizations shouldn’t purchase the products from run-of-the-mill suppliers that don’t have a dedicated client base or a proven track record of providing formwork products. Construction companies must never take shortcuts just to cut down on expenses when purchasing these products.

  • Failing to Inspect Components Before Use

Companies that reuse formwork equipment must begin the project by inspecting the products for issues. Any damaged formwork components require replacement immediately. While it may save money to reuse the products, it is paramount for the company to follow the manufacturer’s recommendations for using the products for multiple projects.

  • Adding Excess Concrete That Isn’t Supported Properly

Manufacturers provide specifications and instructions for all formwork products. This includes how much weight the products support. Monitoring the weight of concrete and liquified building materials prevents issues. Exceeding the weight limitations for the formwork causes damage and collapses. Following steps to mitigate overloading the products prevents major problems and liabilities for the completed project.

Construction projects require the right equipment to complete all phases of the developments. Formwork is an advantageous product for creating structures based on a specific schematic. It supports the building material and keeps in its proper shape until materials such as concrete dry and reach maximum strength. Reviewing common issues and remedies guides construction companies and engineers to sounder constructions and mitigates major risks.

Haris V.

Haris V.

Haris is the Senior Tech Editor for Twollow and a noted duck fat enthusiast. He lives in Portland, Oregon with a slightly hostile cat.

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