Twollow
  • Tech
    Must-Have Apps for Every Tech Lover

    5 Must-Have Apps for Every Tech Lover

    web development

    What To Know About Home Internet Plans

    Fax Machines For Modern Businesses

    The Benefits Of Fax Machines For Modern Businesses

    Modern Mobile UI

    4 Dos and Don’ts of Modern Mobile UI

    How to Choose the Right Laptop

    How to Choose the Right Laptop for You

    IT Support Services

    Why You Need IT Support Services

    Managed IT Services

    Managed IT Services vs. Outsourcing: Here’s What You Need to Know

    Digital Marketing Trends

    How To Scale Your IT Team On A Budget

    Benefits Of Cloud Print Management In The New Era Of Work

    4 Benefits Of Cloud Print Management In The New Era Of Work

  • Apps
    spotify fraud

    Shopify Fraud Prevention Tips Every E-Commerce Business Owner Should Know

    Nintendo 3DS emulator

    11 Best Nintendo 3DS emulator for PC, Windows & Android

    play and win online

    6 Best User-friendly APPs to Play Online Lottery

    Design Canva Templates

    How to Design Canva Templates

    link building service

    Hack someone’s Instagram Password with Easy Tricks

    Buying Instagram Followers

    The Pros and Cons of Buying Instagram Followers

    mobile app business plan

    How to Create a Perfect Mobile App Business Plan?

    app development

    Why Should You Consider React Native App Development?

    Instagram app

     What is Instagram Monitoring 

  • How To
    solar panels

    Common Solar Panel Concerns and How to Deal With Them

    imei number

    How to Check IMEI Number?

    bong

    How do you manufacture a bong?

    Central heating

    DIY Guide: How To Install A Designer Radiator

    website

    Things That Might Be Wrong With Your Website And How To Fix Them

    design a business logo

    How to Design a Successful Business Logo

    How Live Streaming works

    How Live Streaming works – Everything You Need to Know

    live stream

    How to Live Stream on Twitch

    How Can Workout Make Life Easier

    How Can Workout Make Life Easier?

  • Business
    • All
    • Finance
    business exhibition

    Business Management: 4 Tips to Grow a Successful Business

    What You Should Do During a Bitcoin Bear Market

    A Decade of Bitcoin: The Past, Present, and Future

    Build a Strong and Efficient Team

    Pro Tips To Avoid Common Trade Show Pitfalls

    Bitcoin Trading Platforms

    How to Buy Bitcoin Canada Using Coinberry?

    Essentials Every Business Needs

    Essentials Every Business Needs

    smart transportation with Motorway intersection

    Businesses That Require Flexible Transport Solutions

    Business Operations

    4 Ways in Which an IT Consultant Could Assist Your Business Operations

    Positive Reputation in the Building Industry

    3 Tips for Building a Positive Reputation in the Building Industry

    Become a Successful Entrepreneur

    The Top 6 Things to Do Today to Become a Successful Entrepreneur

  • Marketing
    Facts to Increase Conversions

    Site Heatmaps: Facts to Increase Conversions

    Search Engine Optimization

    7 Ways that Search Engine Optimization Can Help Your Software as a Service Business

    SEO Outreach

    SEO Outreach: The Reason You Struggle and 5 Ways to Do It Better

    Engagement Rate

    How To Calculate Engagement Rate: Meaning & Formula

    Tips to Compose a Top-Notch Case Study

    10 Tips to Compose a Top-Notch Case Study

    online social media online community

    9 Tips to Drive Traffic to Your Blog from Social Media

    social media pictures

    5 Tips for Improving Your Social Media Pictures

    Best Youtube Advertising Strategies For Small Businesses

    7 Best Youtube Advertising Strategies For Small Businesses

    Social Media Marketing Tips For Beginners

    4 Social Media Marketing Tips For Beginners

  • General
    property investment

    How Property Taxes Work: Everything You Need to Know

    A construction worker injured his knee

    10 Practices to Avoid Construction Site Accidents and Injuries at Night

    AC

    9 Steps on How to Fix Water Dripping from AC Vent

    Funeral Director

    Why You Need a Funeral Director In Difficult Times

    thermostat

    Why Can’t Your Furnace Keep Up With The Thermostat?

    Stop Sign

    What are the Requirements and Regulations of a Stop Sign?

    Nursing Jobs

    Five Nursing Jobs That You Need to Know About

    Plumbing Emergency

    Four Ways to Tell if It’s a Plumbing Emergency

    Need Of A Website For Your Dental Practice

    Need Of A Website For Your Dental Practice

  • Reviews
    Development of Cryptocurrency

    A Crypto.com Overview

    Ophthalmology eyesight examination

    Red Light Therapy Devices for Eyes: Where to Buy

    text to speech

    Best Text to Speech Converters Reviewed

    air purifier

    Where Can You Find the Best Air Cleaner Pro Reviews?

    How to Choose a Cheap Hosting

    Liquid Web Reviews: A Look At A Reliable Hosting Company

    Ionic Training

    Get Ionic Training and Improve Your Career Options

    Learning Experience

    Salesforce DX myTrailhead to Customize the Learning Experience

    Best Web Hosting Services

    10 Best Web Hosting Services 2018

    Honey Chrome Extension Review

    Honey Chrome Extension Review – Is It Scam Or Real?

  • Featured
No Result
View All Result
  • Tech
    Must-Have Apps for Every Tech Lover

    5 Must-Have Apps for Every Tech Lover

    web development

    What To Know About Home Internet Plans

    Fax Machines For Modern Businesses

    The Benefits Of Fax Machines For Modern Businesses

    Modern Mobile UI

    4 Dos and Don’ts of Modern Mobile UI

    How to Choose the Right Laptop

    How to Choose the Right Laptop for You

    IT Support Services

    Why You Need IT Support Services

    Managed IT Services

    Managed IT Services vs. Outsourcing: Here’s What You Need to Know

    Digital Marketing Trends

    How To Scale Your IT Team On A Budget

    Benefits Of Cloud Print Management In The New Era Of Work

    4 Benefits Of Cloud Print Management In The New Era Of Work

  • Apps
    spotify fraud

    Shopify Fraud Prevention Tips Every E-Commerce Business Owner Should Know

    Nintendo 3DS emulator

    11 Best Nintendo 3DS emulator for PC, Windows & Android

    play and win online

    6 Best User-friendly APPs to Play Online Lottery

    Design Canva Templates

    How to Design Canva Templates

    link building service

    Hack someone’s Instagram Password with Easy Tricks

    Buying Instagram Followers

    The Pros and Cons of Buying Instagram Followers

    mobile app business plan

    How to Create a Perfect Mobile App Business Plan?

    app development

    Why Should You Consider React Native App Development?

    Instagram app

     What is Instagram Monitoring 

  • How To
    solar panels

    Common Solar Panel Concerns and How to Deal With Them

    imei number

    How to Check IMEI Number?

    bong

    How do you manufacture a bong?

    Central heating

    DIY Guide: How To Install A Designer Radiator

    website

    Things That Might Be Wrong With Your Website And How To Fix Them

    design a business logo

    How to Design a Successful Business Logo

    How Live Streaming works

    How Live Streaming works – Everything You Need to Know

    live stream

    How to Live Stream on Twitch

    How Can Workout Make Life Easier

    How Can Workout Make Life Easier?

  • Business
    • All
    • Finance
    business exhibition

    Business Management: 4 Tips to Grow a Successful Business

    What You Should Do During a Bitcoin Bear Market

    A Decade of Bitcoin: The Past, Present, and Future

    Build a Strong and Efficient Team

    Pro Tips To Avoid Common Trade Show Pitfalls

    Bitcoin Trading Platforms

    How to Buy Bitcoin Canada Using Coinberry?

    Essentials Every Business Needs

    Essentials Every Business Needs

    smart transportation with Motorway intersection

    Businesses That Require Flexible Transport Solutions

    Business Operations

    4 Ways in Which an IT Consultant Could Assist Your Business Operations

    Positive Reputation in the Building Industry

    3 Tips for Building a Positive Reputation in the Building Industry

    Become a Successful Entrepreneur

    The Top 6 Things to Do Today to Become a Successful Entrepreneur

  • Marketing
    Facts to Increase Conversions

    Site Heatmaps: Facts to Increase Conversions

    Search Engine Optimization

    7 Ways that Search Engine Optimization Can Help Your Software as a Service Business

    SEO Outreach

    SEO Outreach: The Reason You Struggle and 5 Ways to Do It Better

    Engagement Rate

    How To Calculate Engagement Rate: Meaning & Formula

    Tips to Compose a Top-Notch Case Study

    10 Tips to Compose a Top-Notch Case Study

    online social media online community

    9 Tips to Drive Traffic to Your Blog from Social Media

    social media pictures

    5 Tips for Improving Your Social Media Pictures

    Best Youtube Advertising Strategies For Small Businesses

    7 Best Youtube Advertising Strategies For Small Businesses

    Social Media Marketing Tips For Beginners

    4 Social Media Marketing Tips For Beginners

  • General
    property investment

    How Property Taxes Work: Everything You Need to Know

    A construction worker injured his knee

    10 Practices to Avoid Construction Site Accidents and Injuries at Night

    AC

    9 Steps on How to Fix Water Dripping from AC Vent

    Funeral Director

    Why You Need a Funeral Director In Difficult Times

    thermostat

    Why Can’t Your Furnace Keep Up With The Thermostat?

    Stop Sign

    What are the Requirements and Regulations of a Stop Sign?

    Nursing Jobs

    Five Nursing Jobs That You Need to Know About

    Plumbing Emergency

    Four Ways to Tell if It’s a Plumbing Emergency

    Need Of A Website For Your Dental Practice

    Need Of A Website For Your Dental Practice

  • Reviews
    Development of Cryptocurrency

    A Crypto.com Overview

    Ophthalmology eyesight examination

    Red Light Therapy Devices for Eyes: Where to Buy

    text to speech

    Best Text to Speech Converters Reviewed

    air purifier

    Where Can You Find the Best Air Cleaner Pro Reviews?

    How to Choose a Cheap Hosting

    Liquid Web Reviews: A Look At A Reliable Hosting Company

    Ionic Training

    Get Ionic Training and Improve Your Career Options

    Learning Experience

    Salesforce DX myTrailhead to Customize the Learning Experience

    Best Web Hosting Services

    10 Best Web Hosting Services 2018

    Honey Chrome Extension Review

    Honey Chrome Extension Review – Is It Scam Or Real?

  • Featured
No Result
View All Result
Twollow
No Result
View All Result

Here’s Your Detailed Guide To What Goes Into Preventive Maintenance For Machinery

by Haris V.
January 7, 2021 - Updated on March 16, 2022
0
Preventive Maintenance For Machinery
Share on FacebookShare on Twitter

A construction or manufacturing team is only as good as its equipment. Procuring heavy machinery is an essential part of establishing a construction firm.

Proper maintenance on your part will increase the life cycle of your vital equipment and improve the business’s overall productivity. Such proactive measures will also save money on repair and replacement. In this article, we provide you with tips to strategize a preventive maintenance plan for machines and equipment that you own.

List Out Causes of Machine Breakdown

One of the foremost steps in equipment management is identifying the plausible causes of machine breakdown. For example, when there are large temperature fluctuations or overheating of the device, the equipment may give up.

Similarly, if the machine parts are not lubricated or adequately aligned, it may result in overexertion, collision, shock, vibration, and other forms of mechanically induced failure.

Machine Breakdown

Sudden overloads on electrical and hydraulic systems and hardware malfunctions are other forms of intermittent failure that you can expect. If you have a thorough understanding of the causes, you can tackle them before they become a significant issue.

By making amendments to accommodate such reasons, you ensure that there is no disruption to your business continuity.

Visually Monitor Your Equipment for Wear & Tear

As obvious as it sounds, visual monitoring is an integral part of preventing damage to equipment. Check the alignment of the belts, chains, and pulleys every month. You should also keep a tab on the cracks and misalignment of gears and sprockets of your equipment.

Depending on the equipment, you need to include fluid analysis as a part of your wear and tear inspection. When you identify the contaminants in the machine fluids, it will allow you to pinpoint the source and act on it before it is too late.

Know Your Machines

Do not neglect the importance of product knowledge in machine usage. The user manuals of most heavy machinery come with a detailed recommendation guide on the use of servicing products and basic troubleshooting.

Spend time reading through those manuals to understand the prescribed maintenance steps and come up with ways to incorporate those in your maintenance schedule.

As a business owner, it is understandable that you will not be using the equipment controls daily and will employ machine operators for the same. You need to realize that machine operators have a sixth sense about the equipment that they handle.

It is an excellent preventive maintenance practice to listen to their inputs when they suspect a problem between scheduled maintenance periods. The flexibility of proactive intervention will save you thousands of dollars on repair work.

Keep Spare Parts Ready

For every heavy equipment that you use, reach out to the equipment provider for a recommended list of spare parts. While you do not need to buy everything that is on the list, it is vital to have a brainstorming session with your technical team on the list.

Find out the most critical spare parts in the list and evaluate how often you will need them. That way, you can procure them inexpensively in bulk. Also, if you can have spare parts before they are required, you minimize the downtime in the event of an equipment failure, thereby mitigating the production loss.

Establish a Heavy Equipment Maintenance Checklist

Once you have a clear picture of the manual-recommended maintenance activity, it is crucial to create a checklist of the maintenance tasks.

Depending on the machine in question, you can associate the tasks at daily, monthly, and seasonal intervals. That way, you can ensure that people who have not read the manual are also on the same page about the maintenance activity.

Such proactive measures will remind you of the timely replacement of fluids, filters, and other disposable parts. If the maintenance activity requires outsourcing, such checklists will allow you to plan dealer site visits more efficiently.

Account for Seasonality

Production maintenance is an inevitable aspect of any manufacturing or construction business. However, with proper planning, it is possible to schedule maintenance activities during the slower seasons.

While the exact time may vary, the average preventive maintenance activity for heavy machinery takes 4 to 8 hours. This is significantly lesser than the 3 to 4 days of corrective maintenance that you will need when a piece of equipment gives up during active production.

Document Service Visits

All heavy machinery requires maintenance visits from an equipment manufacturer to ensure their smooth working. When you schedule any such visit, make sure that there is a detailed documentation of the inspection.

Ask the service representative for a copy of the document that talks about the equipment checked, services performed, and recommended changes.

If the manufacturer representative recommends your employees inspect some parts on their own, make sure that you get the same document. Such written records will help you understand what needs action from your end and enable you to plan such future visits as well.

Make Employees Accountable for Their Tasks

Once the heavy equipment preventive maintenance plans are in place, the next step is the distribution of labor and its accountability. Start by assigning machine operators, coordinators, and technicians’ specific roles and responsibilities. Then, have the designated employees sign off the maintenance activities that they undertake.

By making employees accountable for maintenance activities, you ensure that they are serious about it and follow your instructions to the dot. It is an excellent practice to personally monitor such employee actions to ensure that every member of the organization is in alignment with the preventive maintenance expectations.

Protect Equipment During Storage

A significant cause of damage to heavy machinery is improper storage conditions. One of the easiest ways to prevent unnecessary damage to equipment is to store them in a recommended setup.

If keeping in a warm and humid environment is inevitable for you, try to opt for oil-mist lubrication for the long shelf-life of your heavy machinery.

For example, equipment like mixers, turbines, or motors needs to be rotated frequently. If you can arrange the same during storage, they are likely to last longer. Similarly, inspecting your idle heavy machinery for contamination, condensation and rust is an essential preventive measure.

Thus, you see that it requires proper planning to take good care of heavy machinery. Doing so will help you save unnecessary expenditure and prove to be beneficial for your business.

Haris V.

Haris V.

Haris is the Senior Tech Editor for Twollow and a noted duck fat enthusiast. He lives in Portland, Oregon with a slightly hostile cat.

Related Posts

Must-Have Apps for Every Tech Lover
Tech

5 Must-Have Apps for Every Tech Lover

If you’re like us, you probably love technology - otherwise, you wouldn't have clicked on this article. And like us,...

by John Morris
June 21, 2022
web development
Tech

What To Know About Home Internet Plans

Are you having trouble with your internet connection at home? Is the Internet service slow, unreliable and lagging? If so,...

by Anasvirk
June 14, 2022
Fax Machines For Modern Businesses
Tech

The Benefits Of Fax Machines For Modern Businesses

The Internet has changed everything both in our business lives and in our general day-to-day lives. If we want to...

by John Morris
June 13, 2022 - Updated on June 15, 2022
Modern Mobile UI
Tech

4 Dos and Don’ts of Modern Mobile UI

With the advent of smartphones and mobile apps, personalizing and designing interfaces has become increasingly important. If your app or...

by John Morris
June 6, 2022

Recommended.

Learning Portuguese

How Do I Go About Learning Portuguese?

August 13, 2021
Top Google Ranking Factors to Consider

Improving the Topmost Business Option through Guest Posting

April 29, 2020 - Updated on August 12, 2021
london hotel

Benefits of London Leaflet Distribution for Restaurants

July 27, 2021
ExamSnap

ExamSnap: Pass the CompTIA Security+ Exam Easily with ExamDumps and Become a Security Professional

February 18, 2020 - Updated on July 28, 2021
video marketing strategy

How to Develop Your Video Marketing Strategy

December 15, 2020 - Updated on April 29, 2021
Importance of Digital Transformation

The Importance of Digital Transformation in The Industry

August 4, 2021

Twollow is one of the leading tech and business blogs, that is dedicated towards updated Technology & Business news, reviews, Apps, how-to, smart tricks, and tweaks.

Follow Us

Categories

  • Apps
  • Business
  • Education
  • Featured
  • Finance
  • General
  • How To
  • Marketing
  • Reviews
  • Security
  • Tech
  • Uncategorized

Top Posts & Pages

  • 100+ Free Premium Minecraft Accounts & Passwords (Tested 2022)
    100+ Free Premium Minecraft Accounts & Passwords (Tested 2022)
  • 3 Tips for Building a Positive Reputation in the Building Industry
    3 Tips for Building a Positive Reputation in the Building Industry
  • How to Get Free Virtual Phone Number for WhatsApp Installation
    How to Get Free Virtual Phone Number for WhatsApp Installation
  • How Much Weight is Allowed in a 20 ft and 40 ft Container?
    How Much Weight is Allowed in a 20 ft and 40 ft Container?

Recent Posts

Facts to Increase Conversions

Site Heatmaps: Facts to Increase Conversions

June 24, 2022
business exhibition

Business Management: 4 Tips to Grow a Successful Business

June 23, 2022
What You Should Do During a Bitcoin Bear Market

A Decade of Bitcoin: The Past, Present, and Future

June 23, 2022
  • About Us
  • Contact Us
  • Terms of Use
  • Privacy Policy
  • Disclaimer
  • Cookie Privacy Policy

No Result
View All Result
  • Home
  • Security